Additive Manufacturing Engineer
A global aerospace organization is seeking an engineer to lead the development, qualification, and industrialization of Laser Powder Bed Fusion (LPBF) technologies for critical hardware. The role involves supporting the full lifecycle of flight-ready components, from initial manufacturability assessments through to production readiness and certification. You will work closely with multidisciplinary teams to define print parameters for new materials and ensure compliance with high industry standards, including NASA regulations. This position offers a direct impact on flight hardware development and future production scalability within a fast-paced, agile environment.
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Opportunity overview
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Responsibilities
- Own the manufacturing and qualification of mission-critical flight hardware.
- Develop, optimize, and qualify LPBF processes for high-performance alloys.
- Define and manage material characterization campaigns and analyze resulting test data.
- Manage build preparation, LPBF process simulation, and process monitoring data analysis.
- Execute qualification and certification activities in accordance with aerospace requirements.
- Troubleshoot manufacturing challenges to improve process capability, quality, and productivity.
- Author technical documentation and collaborate with internal teams and external suppliers.
- Drive continuous improvement in inspection methodologies and production scalability.
Requirements
- Bachelor's or Master's degree in Mechanical Engineering, Materials Science, or Aerospace Engineering.
- Hands-on experience with metal LPBF systems in an industrial environment.
- Proven experience in LPBF process development and material/part verification.
- Knowledge of material characterization methodologies and mechanical testing data interpretation.
- Proficiency in CAD for part design modification and LPBF build design.
- Strong analytical problem-solving skills and ability to work in international teams.
- Fluency in English.
- Familiarity with aerospace materials such as nickel-based, titanium, and copper alloys.